Management summary
Economic efficiency of operation of a plant
Receiving income from processing and output of marketable products:
Reception of tires and industrial rubber product – 6.5 tons / hour – 156 tons / day
– 52,000 tons / year – $ 200 per 1 ton;
Spring steel (alloy-treated steel) – 9 tons/day – 230 $ per 1 ton
Tread grade carbon black – 22 tons/day – 700 $ per 1 ton
Sale of electricity at a green tariff – 205 MW/day – 120 per 1 MW.
Heat energy 380 Gcal/h – not taken into account (consumers are uncertain)
The volume of produced synthesis gas – 1.7*107 gall/day
Enterprise staff is 62
Payroll budget of engineering-technical worker is 51 000 $ Payroll budget of
workers is 134 000 $
Total payroll budget is 355 000 $
Materials: petroleum, oil, lubricants, utility payments, land lease, operating
expense = 345 000 $.
Payment of the main loan is $315 792 Payment% loan is $63 158.
Sales proceeds
Revenue is:
1) Revenue from acceptance of tires is
93 tons/day* 30 days = 2 790 tons* $200 = $ 558 000
2) Income from the sale of scrap metal is
9 tons/day* 30 days = 270 tons* $230 = $ 62 100
3) Carbon black sales revenue is
22 tons/day* 30 days = 660 tons*$700 = $ 462 000
4) Income for the sale of electricity at a green tariff is
205MW/day* 30 days = 6 150 MW * $120 = $ 738 000
Total compiled receipts is
$558 000 + $62 100 + $462 000+ $ 738 000 = $ 1 820 100
Annual revenue is: $ 1 820 100 * 12 = $ 21 841 200
Economic efficiency of operation of a plant for the processing of waste sludge
waste water.
Receiving income from processing and output of marketable products:
Reception of dewatered waste water, humidity 80% – 75%
– 17 tons/h – 408 tons/day – 136 000 tons/year
— 74 $ per 1 ton.
Drying of dewatered waste water to 20% moisture
– 5 tons/h – 120 tons/day – 40 000 tons/year
Carbon black (activated carbon sorbent) – 17% from dry waste water
– 1 ton/h 24
tons/day.
Obtaining Synthesis Gas:
P =0.008554 ib/gall – 1 030 799,5 gall/h – 2.47*107 gall/ day.
Sale of electricity at a green rate (Based on gas analysis, the J 620 F13 engine,
operating on such fuel, will produce electric power = 2.04 kW. Fuel gas
consumption is 957 Nm³ / h) – 8.040 MW/h. – 192
MW/day – 64 320 MW/year – 120 per 1 MW.
Heat energy – 9.12 Gcal/h – 219 Gcal/h – 72 960 Gcal/h – not taken into account
(consumers are uncertain)
General section.
The volume of produced synthesis gas – 8 876 182.560 gall/day
Enterprise staff – 54
Technical summary
THE FIRST BLOCK
Let’s start with the fact that the first stage consists in the receipt of waste and also in determining what has entered the industrial park. Then we carry out the initial disinfection so that the product is clean and does not pollute the environment.
- Receipt of waste at the facility, weighing.
- Preliminary mechanical sorting.
- Disinfection of waste in the absence of oxygen.
THE SECOND BLOCK
The second equally interesting point of production is low-temperature thermolysis. Why? Because we are already receiving secondary products.
Pyrolysis liquid
Synthetic gas
Technical water
THE THIRD BLOCK
In the third block, we also receive secondary products only on a larger scale. Synthetic gas is obtained several times more and we will produce electricity from this gas. In addition, liquid fractions and a solid carbon residue are obtained.
THE FOURTH BLOCK
The fourth block is a gas storage system. Synthetic gas from both blocks enters the fourth block, after which it passes into the energy block and then directly to consumers in the form of heat and energy.
